1. Application of the Water Bottling Production Line
Rinsing filling capping system of water bottling plant
Water bottling production line are applied to the production of pure water, mineral water, it integrates bottle rinsing, filling and capping into one body of the machine. It is very convenient to change bottle size by means of advanced bottle conveying technology--bottleneck clamping & bottle suspending technology.
Flow chart of the water bottling production line
2. Products parameters of the Water Bottling Production Line
Normal temperature mall bottle filling machine JLG series (suitable for PET bottle filling of pure water, mineral water and mountain spring water).
3. Features of the Water Bottling Production Line
With different water quality testing and report, the water treatment equipment is customized for the PET bottles water rinsing filling line, of course, it is designed under the production of your water plant for the capacity.
Bottle blowing machine
Preparation of empty bottles for the water bottling production line:
A. Make a good plan of purchase for the empty bottles and bottle caps.
B. Semi automatic bottle blowing machine for the small capacity, all the PET bottles preform and bottle caps produced by the workers.
Fully automatic bottle blowing machine for the water bottling production line, different output with different blowing machine.
4. Features of the Water Bottling Production Line
Wind pipe channel conveying system
1. the air duct is the abbreviation of the air conveyer belt device. The air conveyer belt device is a kind of fast and accurate conveying equipment, which is driven by the air of a certain pressure and speed of the PET empty bottle, along the predetermined track, and is regularly transported to the destination.
2. The air duct is widely used in the empty bottle delivery of the beverage industry. It has fast speed and high efficiency. It can meet the needs of high speed filling machine. There are few injuries to the bottle. The length and layout of the transmission line are flexible and varied. It can be transported horizontally, conveyed up and down the slope, and can be conveyed vertically, and the area is small, and the factory can make full use of the factory Room space structure is simple, high reliability, easy maintenance.
3. at present, the air duct made by our company can be divided into two main categories:
A. sanitary air duct;
2. sterile air duct.
Bottles loading platform
Empty bottles transfer to the water rinsing filling capping machine by the wind pipe channel
The traditional press disc water separation flushing structure of the water bottling production line is changed to the opening and closing of the ceramic valve. In the bottle washing part, the bottle washing is commonly called the flask, its main function is to wash and sterilize the empty bottle before filling. The utility model is composed of a gear fixed seat, a rotating seat lower disc, a water dividing plate, a bottle washing clip and a guide rail. The bottle clamp is rotated along the upper disc, and the bottle neck clamp is clamped by the bottle clamp of the star wheel shaped plate, and the bottle neck is positioned at 180 degrees according to the guide rail. The traditional design and the improved design are almost the same in the basic structure, transmission mode and function, but there are great differences in the details, which are mainly reflected in the effect, the service life, the convenience of maintenance and so on.
The structure of the water bottling production line is composed of a gear fixed seat, a rotating seat, a lower disc, an upper rotary table, a bottle supporting device, a filling valve, a water distributing tank, etc. The traditional method of the filling machine is the same as the working principle and structure after the improvement, but the detail design will directly affect the user's work efficiency, labor intensity, production cost, maintenance cost and so on. The original distribution tank is designed to directly fix the entire tank on the upper disk and seal the tank and the upper disk with a sealing ring. But with the change of time, the sealing ring will also be aging and leaking. Even if the sealing ring falls off, it will pour into the bottle, and there will also be health problems. And the replacement of the sealing ring will bring very heavy labor intensity and heavy workload.
The capping mechanism of the water bottling production line is made up of three parts: the cover cover device, the rotary cover head and the cap cover device. The cap cap is divided into two kinds, the common cover and the running cover. The equipment can also be used to complete the sealing effect of the two cover types. The bottle is sent from the No. 3 star wheel to complete the lid and screw cap action, and then sent out by the 4 star wheel. The traditional transmission of the cover gear is very noisy in this way, and the accuracy of the cover is poor. The improved cover is driven by 4 modular gears under the floor, with low noise and smooth and accurate cover. The gear drive is replaced by the synchronous belt drive, which can reduce the noise of the equipment, make the test run more stable, and give the lid higher speed.
water filing machine capping caps loading structure and water filing machine washing structure
5. bottle caps loading system
On-line bottle caps cleaning and disinfection system
6. Conveying system and wind pipe channel
The water bottling production line of the bottles wind pipe channel is mainly composed of 1. wind chamber box (304 stainless steel plate) 2. feet (plastic or 304 stainless steel plate) 3. hanging bottle board (plastic part) 4. guardrail (304 stainless steel) and barrier lining (nylon) 5. centrifugal fan (inlet air inlet installation initial effect filter) 6. electrical control wiring grooves (304 stainless steel wire welding system) 7. electric control cabinet and other components.
Buffered platform can save the time for the machine running and packaging with a good performance.
7. Detection for the water bottling production line
Generally it is manual inspection whether there are impurities and full bottles with inspect equipment.
8. Bottles dying system for the Water Bottling Production Line
According to the output of the water filling line we will design the suitable bottles dying machine.
9. Date, code printing for the Water Bottling Production Line
A. Laser coding machine
The corresponding code printer can be configured according to the size of the production output. Laser coding machine is more expensive than ink jet printer, but it is durable and easy to maintain.
B. Ink jet printer
The position of the nozzle can be adjusted according to the position requirement of the bottle body. Ink jet printer is cheaper than laser coding machine. Customers need to supply ink cartridge consumables every year.
10. Labeling for the Water Bottling Production Line
Finished bottles labeling or Shrink Sleeve Labeling Heating Shrinking Machine
11. Finished water bottles packaging.
shrink film wrapping packaging machine packing with 12 or 24 bottles for one package.
Carton box opening loading machine
The capacity is equipped with advanced robot stacker, also you can use manual loading by the workers.
12. Certificates, patents and partners
13. Filling bottles sample of the Water Bottling Production Line
14. Our workshop for the Water Bottling Production Line