Product Details
The cost effectiveness of High quality wire cutting machine
1.Machine tool features of High quality wire cutting machine
1). The appearance is the latest design. At the same time, the main machine uses high-quality 250 resin sand that has been tempered for many times to eliminate internal stress and keep the machine tool precision unchanged for a long time.
2). The bidirectional constant tension wire tightening structure does not require manual wire tightening for long-term processing, so that the precision and surface quality of the processed workpiece are strongly guaranteed.
3). The wire barrel motion bearing adopts brand precision bearings with longer service life. The guide wheel adopts a special high-precision guide wheel, and its service life is greatly increased.
4). The slow wire water tank filter device, special water-based cutting fluid, multi-layer filtration system, and self-priming water pump have better performance and longer service life, which lays the foundation for the high precision and roughness of the processing surface.
5). The one-stop automatic centralized oil supply device can lubricate the X, Y guide rails, screw rods, wire barrel guide rails and screw rods to ensure the service life of the machine tool.
6). The system is a complete wire cutting solution. The AutoCut system consists of AutoCut system software, PCI bus-based motion control card, high reliability, servo drive control motherboard, AC high-frequency discharge board, and sampling circuit. The AutoCut system software includes AutoCAD wire cutting module, NCCAD (including wire cutting module), CAXA's AutoCut plug-in and machine tool control software.
To ensure the accuracy of each medium-speed wire cutting machine, we all use the British Renishaw laser interferometer to check the positioning accuracy and repeat positioning accuracy of the equipment. The wire feeding system adopts high-configuration guide wheels and wire guide nozzles, and the reasonable layout completely solves the phenomenon of unilateral loose wire, so that the processing surface achieves uniform roughness.
2.High-life moving parts of High quality wire cutting machine
1). X, Y, and Z axes all use high-precision ball screws and linear guides, which run smoothly and can maintain the accuracy of the machine tool for a long time.
2). All motion bearings of the machine tool use high-quality bearings, so that the reliability and durability of the machine tool processing accuracy are higher.
3). The wire guide nozzle adopts a slow wire design, the UV axis is fixed, and the wire guide nozzle can be automatically raised and lowered, so that it is as close to the workpiece processing surface as possible, preventing the molybdenum wire from shaking again, avoiding the line marks on the cutting surface, and greatly improving the accuracy and roughness of the processing surface.
4). The wire tightening system adopts a bidirectional automatic wire tightening device to control the molybdenum wire tightening in real time. It completely solves the unevenness and plane accuracy of the processing surface caused by the inappropriate tightness of the molybdenum wire during the processing.
5). The guide wheel adopts a specially customized gem guide wheel and a customized water spray plate. It can automatically return to the origin after replacement, which greatly reduces the difficulty of replacing wearing parts and facilitates the use of customers.
6). The wire drum guide rail adopts a fully imported linear guide rail, and the reversing switch adopts an imported switch to ensure the smoothness, high precision and long-term reliability of the high and low speed operation of the wire drum.
3.Main features of servo wire-cut control system of Longkai medium wire cutting machine
1. Graphic drive technology is adopted to reduce the labor intensity of workers, improve their work efficiency and reduce the chance of misoperation;
2. For users of Windows XP and other versions, the software is easy to use and can be learned immediately;
3. It is directly embedded in various versions of software such as AutoCAD, NCCAD, CAXA, etc., realizing CAD/CAM integration and expanding the objects that can be processed by wire cutting;
4. The processing of tapered workpieces adopts four-axis linkage control technology; three-dimensional design of processing trajectory; and compensation of guide wheel radius, electrode wire diameter, single-sided discharge gap and elliptical error of large taper to eliminate the theoretical error of taper processing;
5. Using multi-card parallel technology, one computer can control multiple wire cutting machines at the same time;
6. It can perform multiple cutting, with user-maintainable process library function, intelligent control of processing speed and processing parameters to improve surface finish and dimensional accuracy, making multiple processing simple and reliable;
7. This software optimizes the processing of ultra-thick workpieces (more than 1 meter) to make its tracking stable and reliable.
8. Network connection management: In order to facilitate customers to operate multiple machines by one person, drawings can be input and exported, and the equipment can be connected to the network.
It has the same operating functions as first-line products of industry brands, high precision, but more favorable prices. We look forward to your inquiries and further consultations!
https://www.longkai-cnc.com/
Company Profile
